Production and Repair Service

PRODIS August Storm  Service Center Mechanical Machining
  Service Center Compressor Systems


PRODIS® covers the maintenance and professional, competent Mechanical Machining of engines and components. This service system is based on two conditions: Maximum efficiency for our customers through full service and optimized and efficient project and quality management.

Our services refer to the following engine manufactures:

  • AGCO Sisu Power
  • Allweiler Pumpen
  • Caterpillar
  • Craftsman
  • Cummins
  • Deutz / MWM
  • Farymann FPT (Fiat Power Train)
  • GE Jenbacher
  • Hatz
  • JCB Power
  • Kubota
  • Lister Petter
  • Lombardini 
  • MaK
  • Mitsubishi
  • Perkins
  • Scania
  • SCHNELL
  • Steyr
  • Waukesha
  • Yanmar
  • Sonstige

 

 

 

SERVICE CENTER MECHANICAL MACHINING

Services for the overhaul and production of machines and engine components

Performance and services

  • Extensive capacities for the mechanical machining of components
  • Reconditioning of engine blocks and bed plates
  • Reconditioning of cylinder liner seats with L and Z rings
  • Reconditioning of cylinder heads, valves, valve seats, cylinder sleeves and pistons
  • Laser measurement of main bearing grooves
  • Drilling of main bearing grooves

STORM Special Services

  • Own production of slide bearings
  • Crack testing of components and material
  • Service for injection pumps and industrial pumps
  • Reconditioning of spindle pumps
  • Overhaul of components from industrial plants and compressors in our factory as well as on-site
PERFORMANCE DATA OF OUR MECHANICAL CAPABILITIES

Crankshaft grinding

  • stroke up to 350/700 mm
  • length up to 8,000 mm
  • oscillation circuit up to 1,750 mm
  • capacity up to 12 t

Surface grinding

  • length up to 1,000 mm
  • width up to 400 mm

Internal grinding

  • diameter up to 250 mm
  • length up to 250 mm

Cylindrical grinding

  • length up to 2,200 mm
  • diameter up to 480 mm

Honing

  • stroke up to 3,000 mm
  • diameter up to 700 mm min. diameter of 8 mm

CNC boring mills and milling machines

  • x-axle up to 3,500 mm
  • y-axle up to 2,000 mm
  • z-axle up to 1,250 mm

CNC milling with C-axle

  • x-axle up to 700 mm
  • y-axle up to 500 mm
  • z-axle up to 600 mm

Lathing - man operated

  • length up to 8,000 mm
  • diameter up to 500 mm

CNC operated

  • length up to 2,000 mm
  • diameter up to 700 mm

Milling - conventional

  • x-axle up to 900 mm
  • y-axle up to 370 mm
  • z-axle up to 250 mm

Metal spraying

  • crankshafts up to a length of stroke of 350/700 mm
  • length up to 8,000 mm
  • diameter up to 1,000 mm

Crack testing

  • magneto-flux process
  • ultrasound testing of components and material

If you have questions apart from the performance data given above, just give us a call, we will be pleased to help you.

SERVICE CENTER COMPRESSOR SYSTEMS

Services covering all aspects of reciprocating piston compressor systems

Full service for reciprocating piston compressor systems

  • Maintenance (service, repair and overhaul) in accordance with the PRODIS® service plan with qualified service technicians on-site or in our work shop
  • Customized, manufacturer-independent maintenance for all conventional reciprocating piston compressor models in the natural gas and petro-chemical industries

Retrofitting and optimizing

Solutions matched to customers requirements for the optimization of the availability and economic efficiency of existing reciprocating piston compressor systems in the following areas:

Technical consulting with respect to the optimization of the operating life und uptime, e.g. in the case of

  • Combination of material between cylinder liners and piston rings and rider rings
  • Combination of material between piston rods and compression packings

Supply of spare parts

Overhaul of components

  • Compression packings, suction and discharge valves
  • Crossheads, cylinders and cylinder liners
  • Piston rods with a new coating technology

Overhaul of crankcases and cylinders

At our customers’ site and also in our work shop

  • Line boring of main bearing pockets and crosshead channels

Additional services

  • New production of piston rods, cylinder liners, crossheads and plain bearings
  • Valve service
  • Reconstruction of base plates
  • Measurement using laser technology
  • In-house department for measurement and control engineering
Modern Large Crankshaft Grinding

Reconditioning and grinding of crankshafts

Max. length: 8,000 mm
Max. weight: 10,000 kg
Max. lift: 350 mm (700 mm)

  • Incoming inspection, concentricity check, crack detection and hardness test
  • Documentation with a measurement data sheet before and after grinding
  • Acceptance test of crankshafts by classification companies

 

Flyer
Your contact person

PRODIS® Mechanical Fabrication   

Work scheduling   
Mr. Stefan Thien
Fon: +49 5977 73-147
Fax: +49 5977 73-188
Email: scmf-av@a-storm.com

Commercial Handling   
Mr. Christian Thien
Fon: +49 5977 73-164
Fax: +49 5977 73-188
Email: thien@a-storm.com

Distribution   
Mr. Jochen Westhues 
Fon:    +49 5977 73-146 
Fax:    +49 5977 73-188 
Mobile: +49 171 5448328
Email: westhues@a-storm.com

PRODIS® Compressor Systems    
Head of department    
Mr. Udo Kosmetschke 
Fon: +49 5977 73-130 
Fax: +49 5977 73-188 
Email: kosmetschke@a-storm.com


Commercial Handling
Ms. Beate Stiller 
Fon: +49 421 67532-75
Fax: +49 421 67532-79 
Email: stiller@a-storm.com 

Ms. Linda Hayen
Fon: +49 421 67532-72
Fax: +49 421 67532-79
Email: hayen@a-storm.com 

Mr. Christian Mescher
Fon: +49 1736150599
Email:christian.mescher@a-storm.com

Sales north
Mr. Andreas Gerwath-Witte
Fon: +49 421 67532-70
Fax: +49 421 67532-79
Mobile: +49 160 96331466
Email: gerwath-witte@a-storm.com